What Causes Plaster to Crack?

Plaster cracks because the structure moves, the environment changes, or the plaster mix is incorrect. Temperature shifts, moisture, poor curing, and weak foundations all place stress on plaster. A proper mix, correct application, and stable building conditions prevent most cracks.

Plastering is often seen as a timeless element in home construction, adding both beauty and durability to walls and ceilings. But as sturdy as it may seem, plaster is far from invincible. Over time, it can crack, and the reasons behind these cracks can range from simple wear and tear to serious structural issues lurking beneath the surface. Whether you’re a homeowner dealing with your first crack or a seasoned renovator, understanding the causes of plaster cracking can save you time, money, and headaches. In this guide, we’ll explore the hidden culprits behind those unsightly lines and provide you with practical tips on how to address and prevent them.

What Causes Plaster to Crack? Uncovering the Hidden Reasons and Solutions

blank concrete white wall texture background

Plaster is one of the oldest and most reliable materials used in home construction, but it’s not immune to wear and tear. Over time, plaster can crack, and while some of these cracks are simply cosmetic, others could indicate serious structural issues. As a homeowner and someone who’s dealt with the occasional plaster crack (as any good DIYer will attest), understanding the causes is half the battle in ensuring that your home remains in tip-top shape.

Common Causes of Plaster Cracking

Plaster cracking isn’t a rare phenomenon. Whether you live in a century-old heritage home or a newly built property, cracks will often show up unexpectedly. However, understanding the various factors contributing to plaster cracks can help prevent them or at least point you in the right direction for repairs.

Environmental Factors that Lead to Plaster Cracks

Living in Australia, we know how much the weather can influence the condition of our homes. The sweltering heat of summer and the dampness of winter can take their toll on plaster. High humidity, particularly in coastal areas like Sydney or Melbourne, can lead to wood-framed structures swelling, which puts pressure on the plaster surface, causing it to crack. It’s a familiar story for anyone who’s had to deal with moisture seeping through walls during a storm. Not only does moisture weaken plaster, but it can also cause the wood lath (the strips of wood behind the plaster) to separate from the studs, leading to visible cracks.

Think about it: if you live near the coast, where the salty air adds an extra layer of moisture, the chances of this happening are significantly higher.

Temperature Fluctuations and Their Impact on Plaster

The Australian climate is anything but predictable. One moment, it’s a scorcher, and the next, it’s raining cats and dogs. This constant fluctuation in temperature can lead to expansion and contraction of building materials. The plaster, being rigid, doesn’t always react well to this. For example, in a place like Perth, where the summers can get scorchingly hot, the rapid drying process of plaster can lead to cracks. If you’ve ever had the experience of plaster drying too quickly under the harsh Australian sun, you may have noticed that these cracks appear as fine, often barely noticeable fissures—what we call “drying shrinkage cracks.”

And it’s not just about the heat. Freezing temperatures in regions like the highlands of Victoria can also do a number on plaster, especially when the cold is followed by a quick warm-up. When plaster freezes, it doesn’t set properly, and this can cause the plaster to weaken over time, leading to chips or cracks down the track.

External Vibrations and Their Role in Cracking

Vibrations aren’t just something you find in a heavy-duty factory. Whether it’s the rumbling sound of traffic near your home or the occasional construction work on the street, these vibrations can create mechanical stress on your plaster. One time, I noticed a series of small, jagged cracks running along the wall of my home after some construction work had been done down the road. It turned out that even though the building wasn’t in immediate danger, the vibrations had caused enough stress to make the plaster crack.

Think about it: if your home is situated near busy roads or ongoing construction sites, this could be a contributing factor. Even heavy rain can cause soil shifts, further compounding the issue.

Building Movement and Structural Issues

Plaster cracking isn’t always just about what’s happening on the surface. Sometimes, the true culprit lies deep within the structure of your home. Building movement, whether natural or due to structural issues, can put a real strain on plaster, causing it to crack under pressure. From settling foundations to shifting beams, let’s dive into some of the structural issues that can cause plaster cracks.

Settling Foundations and Its Impact on Plaster

As any builder or homeowner will tell you, houses settle over time. It’s a natural process where the foundation of a building adjusts to the weight of the structure above it. For new homes, this settling can be more noticeable as the building settles into the ground. For older homes, particularly those built in the early 1900s, the settling process is expected but can still lead to visible cracks.

I recall an old friend of mine who had purchased a charming 1920s house in Melbourne. While it had all the character of an older home, the foundation had begun to settle, and cracks started to appear in the plaster. Fortunately, these cracks were mostly hairline cracks—thin, shallow marks that appeared over time. These aren’t usually a cause for concern, but when I visited, I couldn’t help but notice the diagonal crack that stretched across the living room wall. This particular crack was a sign that the foundation had shifted unevenly, leading to more noticeable damage.

In cases like this, cracks tend to appear near doors, windows, or corners of walls, as these are often the points of greatest stress in a building.

Structural Movement and Uneven Load Distribution

If you’ve ever lived in a multi-storey home, you know that the upper floors bear a significant amount of weight. Over time, uneven weight distribution can put extra stress on certain parts of the building. Picture a two-storey house where heavy furniture or appliances are located directly above older plaster walls. This can cause sagging and eventually cracks, especially in older houses where the materials may not be as sturdy as they once were.

One of my own experiences was with a house I rented in Brisbane, where I noticed cracks around the windows and door frames. I initially dismissed them as cosmetic, but as time went on, they worsened. It turned out that uneven load distribution from heavy furniture and the structure shifting slightly over time had caused the cracks to develop and grow. The solution? A bit of reworking of the load distribution across the floors and reinforcing the support beams.

Foundation Damage or Shifts

Now, this is a more serious issue. If a foundation is poorly designed, damaged, or shifts, it can lead to significant structural issues throughout the home. This is especially common in areas with soft soil or unstable ground. Subsidence, or the downward movement of the ground beneath a structure, can lead to uneven settling of a foundation, transferring the stress onto the walls and ceilings.

In Sydney, where some homes are built on reclaimed land or near the coast, I’ve seen a few cases where the foundation settles unevenly over time, leading to major diagonal cracks. These types of cracks are often concerning because they can indicate serious underlying problems, including shifting foundations or soil erosion. It’s crucial to address these issues early to avoid further structural damage.

Material and Application Issues

builder using plastering tool finishing old wall (1)

It’s not always about the house settling or temperature fluctuations—sometimes the issue starts with the plaster itself. The materials used, how they’re mixed, and how they’re applied all play a major role in whether your plaster cracks. If the application is off or the materials aren’t up to scratch, the plaster can fail much sooner than expected.

Incorrect Mixing and Material Ratios

Mixing plaster is a delicate art, and as much as you might want to DIY your way through a project, getting the ratios right is crucial. Improper mixing of plaster, such as using the wrong proportions of water to powder or using substandard materials, can lead to weakened plaster that cracks easily.

When I renovated my bathroom a few years ago, I was determined to save a few bucks by mixing the plaster myself. Unfortunately, I didn’t realise the water-to-plaster ratio was slightly off, resulting in cracks appearing shortly after the plaster dried. The plaster strength just wasn’t there. It’s critical to use the right aggregate and binder and to follow mixing instructions to the letter. Even the sand quality can make a difference—too much fine sand can lead to crazing or map cracking.

Application Errors: Thickness and Uneven Coats

A common mistake I’ve seen is applying plaster too thinly or too thickly. Both can cause cracks to form. Plaster needs to be applied in layers that are not too thick, usually around 15mm to 20mm thick. Anything thicker than that and the plaster is likely to crack from drying shrinkage.

One of my family members, an experienced DIY enthusiast, once applied a thick coat of plaster over old walls in an attempt to fix cracks in his home in Adelaide. While the intention was good, the result was disastrous. The thickness of the plaster led to drying shrinkage cracks as the plaster dried unevenly, making the problem worse.

Inadequate Curing

When plaster is applied, it needs time to cure properly. Failing to let it dry for an appropriate amount of time can compromise its strength and lead to cracks. Ideally, plaster should be allowed to cure for a minimum of seven days—yes, seven days! In my earlier renovation experience, I was in such a rush to finish the project that I skipped the full curing process. Within weeks, cracks began to appear.

The curing time gives the plaster a chance to harden and set, so don’t rush the process. Rapid drying caused by direct sunlight or poor ventilation can also lead to cracks.

Posted in
Scroll to Top