What Is The Process Of Plastering?

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    Plastering is important for decorating walls and ceilings, providing a smooth, durable surface. Whether renovating or building a new home, knowing how to plaster properly can save time and ensure a professional finish. 

    While some prefer hiring professionals, homeowners can achieve good results by following the right techniques. This guide will explore the plastering process, breaking it down into manageable steps. 

    We’ll also touch on the tools and materials needed, common challenges, and essential tips for success.

    Let’s get straight to the point.

    Plastering involves applying a smooth layer of plaster to walls or ceilings to create a surface suitable for painting or decorating. It involves preparing the surface, mixing plaster, and applying it in multiple coats using specific tools, such as trowels and hawk boards. 

    The six key stages include applying, smoothing, and finishing the plaster. For larger projects, bull marking and scaffolding are often required. 

    Proper preparation and technique ensure a durable, professional finish, while common challenges like ridges and drying issues can be avoided with care.

    Preparation Of Surface For Plastering

    group of builders with tools indoors

    Before applying plaster, proper surface preparation is key to ensure adhesion and a flawless finish.

    Steps To Prepare The Surface

    1. Clean the Surface: Remove any loose material, grease, or dust using a wire brush or scraper.
    2. Point the Mortar Joints: Ensure all mortar joints in blockwork are pointed and clean. If necessary, rake out the joints to a depth of 12 mm.
    3. Fill Holes and Cracks: Seal any gaps or cavities with concrete, allowing them to dry before plastering.
    4. Dampen the Surface: Wet the wall to control suction and prevent the plaster from drying too quickly.

    Tools And Materials Needed

    For plastering, you’ll need several essential tools:

    • Trowels (plastering trowel, corner trowel)
    • Hawk Board: For holding and applying plaster
    • Buckets: For mixing and holding water
    • Mixing Stick or Paddle: For mixing plaster
    • PVA (Polyvinyl Acetate): Applied to walls to ensure even drying of plaster
    • Dustsheets: To protect the floor
    • Water Spray Bottle: Used during the finishing stage
    • Sandpaper: For smoothing the final surface

    Mixing The Plaster

    Follow the manufacturer’s instructions for mixing plaster. Always add plaster to water, not the other way around, and mix until you achieve a thick, custard-like consistency. 

    Use a dust mask when handling dry plaster to avoid inhaling dust.

    The Plastering Process In Six Steps

    Plastering a wall can be broken down into six key stages:

    Stage 1: Applying The First Coat

    The first coat of plaster should be about 2 mm thick. Apply it at an angle, with the trowel’s leading edge away from the wall. 

    This helps spread the plaster evenly over the surface. Don’t worry about removing trowel marks or ridges; the goal is to apply an even coat.

    Stage 2: Smoothing The First Coat

    Once the first coat is set, smooth it with a clean trowel. Keep the trowel’s leading edge raised slightly while applying firm pressure. 

    This stage is about removing bumps and ensuring a flat surface.

    Stage 3: Applying The Second Coat

    The second coat is applied immediately after the first. It should be thinner—around 1 mm—and require more pressure to bond with the first coat. 

    Wait to focus on small holes; these will be addressed later.

    Stage 4: Filling Holes

    As the second coat sets, fill any holes or gaps left in the plaster. Use firm pressure with the trowel to press the plaster into the holes. 

    Apply a small amount of fresh plaster to fill larger gaps if needed.

    Stage 5: Smoothing Ridges

    After filling the holes, smooth out any remaining ridges or uneven sections of the plaster. Hold the trowel at a flatter angle and press down firmly. 

    The plaster should be solid enough at this point to avoid scraping it off the wall.

    Stage 6: Finishing The Surface

    Once the plaster dries and darkens, use the trowel to smooth and polish it. To aid this process, spray a small amount of water on the surface. 

    Apply firm, sweeping strokes to create a clean, even texture.

    Bullmarking For A Uniform Finish

    Bullmarks ensure even plastering, especially on larger walls. They are small patches of plaster, typically 10 x 10 cm and 12-15 mm thick, applied at intervals across the wall. 

    These serve as reference points to maintain consistent thickness. After applying the bull marks, create vertical plaster strips, called screeds, between the marks. 

    This will help guide the thickness of the plaster as you apply it across the wall.

    External Plastering And Scaffolding

    plasterer works plastering two trowels plasterboard blue uniform

    External plastering requires a different approach due to weather exposure and the need for durability. A cement-sand mortar mix commonly applies a damp-proof coat outside masonry or blockwork. 

    The surface is often left rough for aesthetic and functional purposes. Scaffolding is necessary for safety and stability during external plastering. 

    Double scaffolding is preferred for its strength and does not require holes to be cut into the walls.

    Scaffolding Options

    • Single Scaffolding: This consists of vertical posts set into the ground and is used primarily for simple projects.
    • Double Scaffolding: Offers greater stability and is ideal for larger or more complex jobs.

    Final Steps: Sanding And Decorating

    Once the plaster has fully dried, you can smooth any remaining imperfections with fine sandpaper. Then, you can begin decorating.

    Painting And Wallpapering

    Before painting, apply an undercoat primer to seal the plaster. If wallpapering, make sure to use adhesive specifically designed for this purpose. 

    You may need to apply a primer or sealant to ensure the wallpaper adheres properly.

    Conclusion

    Plastering is a skilled process that involves preparing surfaces, applying multiple coats of plaster, and smoothing the final result. Whether tackling an interior or exterior wall, following the steps outlined in this guide will help ensure a smooth, even finish. 

    You may want to consult a professional for larger or more complex projects, but with patience and practice, even a homeowner can achieve excellent results.

    Frequently Asked Questions

    What Is Plastering and Why Is It Important?

    Plastering is the process of applying a smooth, even coating of plaster over walls and ceilings. It provides a durable, aesthetically pleasing surface, improves insulation, and helps protect the underlying structure from damage. The plastering process ensures a finished surface that is ready for painting or wallpapering.

    What Are The Key Steps In The Plastering Process?

    The plastering process typically involves several key steps:

    • Preparation: Cleaning and priming the surface to ensure good adhesion.
    • Mixing: Preparing the plaster to the right consistency.
    • Application: Spreading the plaster over the surface using a trowel.
    • Smoothing: Ensuring a flat, even finish by smoothing the plaster.
    • Drying and Curing: Allowing the plaster to dry fully before any finishing touches, like sanding.

    How Long Does The Plastering Process Take?

    The duration of plastering depends on the size of the area being covered, the type of plaster used, and environmental conditions like humidity and temperature.

    Typically, plastering a room or wall can take anywhere from one to three days, including drying time. Additional time may be needed for multiple coats.

    What Are The Different Types of Plaster Used?

    There are several types of plaster used in the plastering process, including:

    • Gypsum Plaster: Commonly used for smooth finishes and interior walls.
    • Lime Plaster: Traditional plaster made from lime and sand, often used in heritage properties.
    • Cement Plaster: A durable plaster used for exterior surfaces and areas exposed to moisture.
    • Bonding Plaster: Used to prepare surfaces for finishing plaster coats.

    How Can I Ensure A High-Quality Plaster Finish?

    To achieve a high-quality plaster finish, ensure proper surface preparation, use the right type of plaster for the job, and apply the plaster evenly. It’s also important to allow adequate drying time between coats and to sand the surface smoothly for a flawless finish. If you’re not experienced, it’s often worth hiring a professional plasterer to ensure the best result.

    Eugene M has been a fixture in Melbourne's plastering scene for over 16 years, initially starting his journey as an apprentice in the bustling construction sector. His early years on job sites across Melbourne exposed him to the rich variety of plastering work, from traditional homes in the suburbs to modern commercial buildings in the city. Over time, Eugene honed his skills, learning the art of plastering, from setting drywall to mastering decorative finishes, and quickly gained a reputation for his exceptional craftsmanship and problem-solving abilities.

    Driven by a love for the craft and a desire to share his knowledge, Eugene began documenting his experiences, challenges, and insights into plastering. This eventually led to the creation of his blog, Plastering National. Here, he combines his in-depth trade expertise with a natural talent for writing, making complex plastering concepts accessible to everyone, from DIY enthusiasts to seasoned professionals. His blog covers a wide range of topics, including how-to guides, industry trends, product reviews, and maintenance tips.

    Eugene’s transition from the physical trade to becoming a full-time blogger was fueled by his belief in empowering others through knowledge. He understands the nuances of the Melbourne property market, which allows him to tailor his advice to the specific needs of the local community. Today, Eugene M continues to serve as Melbourne’s go-to plastering expert through his writing, offering valuable insights that help homeowners and professionals alike achieve flawless plastering results.

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